About the Course

Course Overview: 

 

Accurate energy estimation & Optimization is the most needful for EV powertrain development. Every country has its own challenges in terms of road conditions, drivability, load on vehicles, the purpose of utilization, pattern of utilization, environmental conditions such as temperature, and more. These needs demand extensive simulation studies to make the analytical decisions. Few of the cases as defined below, 

 

  1. Traction motor & cells are highly sensitive to temperature. Cooling the pack & motor intern consume energy from the pack itself. This will impact the rage of vehicle inherently and health of cells without accurate simulation studies
  2. The motor is highly efficient in specific regions of its RPM and Torque. How can we gain the best out of it? Is by accurately estimating the loads, choosing the right sized motor, by selecting the right gear ratio and having them optimized
  3. Load on the vehicle & pattern of driving can impact on the range of the vehicle. Both the parameters are non-linear and subject to the case. How can we evaluate the powertrain design? By having the right inputs and considering the parameters which can make an impact on energy consumption
  4. Regenerative energy can be a great advantage. But, it may impact the cell if not evaluated. Or in case regen is too less and have no utilizable ability
  5. Apart from drivetrain loads, there are auxiliary loads such as HVAC unit. Avg. sizing of the HVAC unit is about 2 to 4 kW for the passenger car segment. Proper evaluations need to be done to estimate the energy consumption from the HVAC unit on its operation
  6. Other auxiliary loads such as motor cooling & battery cooling also need an accurate estimation
  7. And much more studies are needful for better powertrain development

 

The learning & Outcomes

 

  1. Learn the physics behinds modeling
  2. Form equations for real-time systems
  3. Covert the equations of Scilab-Xcos models
  4. Implement into the model and study the impact on energy consumption
  5. Advance with optimizing the components
  6. Analyze the powertrain results with the implementation of all complex components
  7. Take up a unique project and approach the way simulation way OEM’s or Tier 1 supplier does
  8. Gain Equivalent 1+ years of industry experience

Course Content

Resistance Force modeling & analysis

  1. Rolling Force
  2. Gradient Force
  3. Aerodynamic Force
  4. Acceleration Force

 

Evaluation of Wheel (Hub motor configurations)

  1. Torque 
  2. Speed

 

Transmission modeling & analysis

  1. Transmission design calculations
  2. Single Speed Transmission
  3. Multi-Speed Transmission
  4. Analysis of motor operating points

 

Traction Motor modeling & analysis for

  1. Nominal & Peak Torque
  2. Motor RPM 
  3. Motor Power
  4. Implementation of Motor Dynamic Efficiency plots
  5. Motor Temperature modeling
  6. Regenerative energy modeling with Generator mode efficiency
  7. Evaluation of motor operating Points
  8. Efficiency analysis for drive cycles

 

Motor Controller modeling & analysis for

  • Implementation of Dynamic Motor Controller Efficiency plots
  • Efficiency analysis for drive cycles

 

Traction Battery modeling & analysis for

  1. Pack Nominal & Peak current estimations
  2. Pack Nominal & Peak Power estimations
  3. Estimation of Energy consumption per Km
  4. SOC estimations wrt to drive cycle
  5. Regenerative Energy prediction wrt drive cycle
  6. Actual Regenerative energy capture wrt cell charging limitations
  7. SoC estimations with Regenerative energy
  8. Comparison of energy consumption with and without regenerative Energy
  9. Discharge/Charge C-rate
  10. Energy Consumption plot for the different drive cycle
  • Tractive Energy
  • Regenerative Energy
  • Total Energy
  1. Battery pack Temperature estimations
  2. Modeling the Battery pack cooling 
  3. Modeling the energy estimations for pack cooling
  4. Evaluating the selection of cells from various suppliers 
  5. Optimizing the best suitable cell and justifications

 

Modeling & evaluation of Auxiliary loads

  1. Modeling & estimation of HVAC energy
    1. DuBois area according to ISO 8996
    2. Metabolic Heat 
    3. Cabin Temperature estimations
  2. Battery Cooling Power 
  3. Head Lights
  4. Power Window Motor 
  5. Wiper Motor
  6. Infotainment System

 

Results & Decision making

  1. Transmission sizing
  2. Motor efficiency operating plots & optimization
  3. Regenerative energy capture
  4. Regenerative energy limitations
  5. Motor temperature modeling 
  6. Battery temperature modeling 
  7. Effect of Auxiliary loads
  8. Cell selection studies
  9. Accurate Pack sizing 



Enroll now

  • Electric Vehicle Powertrain Modeling Level 3

    ₹41,300.00

    Enroll Now

Overview of results