Product Overview

The Battery Pack Manufacturing Lab by Decibels Lab is a plug-and-play solution designed to simulate real-world battery pack assembly. It includes all essential tools, safety components, and accessories for building lithium-ion packs from individual cells, spot welding interconnections, and integrating Battery Management Systems (BMS).

The kit ensures learners understand every step of the process—from cell inspection to final BMS calibration—making it ideal for vocational training, EV technician certification, and engineering workshops.


Kit Components & Specifications


Specification Details
Product ID DB-BATT-MFG-01
Kit Type Manual Battery Pack Manufacturing Kit
Spot Welder (Manual)
• Machine Size (L×W×H) 52 × 42 × 18 cm
• Machine Weight 11 kg
• Input Voltage 180 – 265 V
• Pulse Single
• Weld Energy 240 Ws
• Rise Time 0.5 ms
• Welds/Min 20 (at 240 Ws)
• Weld Capability 0.15 mm (Pure Nickel)
• Actuation Type Spot Welding Pen Hand
Optional Modules • Semi-Automatic (Pneumatic) Spot Welder
• Automatic Spot Welder
Pack Assembly Kit Includes • 100 Li-ion NMC Cells (18650)
• Cell Spacers
• Nickel Strips
• Insulators
Safety Kit • Safety Glasses
• Gloves
• ESD Rubber Mat
Demo Pack Included Demo Li-ion Battery Pack
Supply Consists Of Kit, Custom Table, Manual
Online Course Access Battery Pack Manufacturing Fundamentals – 1 Year Validity
Applications Training, Academic Labs, Skill Development in Battery Pack Assembly

Experiments & Applications

This hands-on kit enables learners to

  • Assemble Custom Battery Packs

    Build packs for scooters, drones, solar systems, etc.

  • Practice Spot Welding Techniques

    Learn strong, safe, and consistent connections.

  • BMS Integration & Testing

    Attach BMS, verify balancing, and simulate protections.

  • Understand Pack Topologies

    Series/parallel design, cell matching, insulation layers.

  • Safety & Diagnostics

    Identify faults, thermal hazards, and testing workflows.

  • Prototype Real-World Solutions

    Power simple applications and evaluate pack performance.